Effects of printing orientation on the mechanical performance of 3D-printed PMMA resins


Kurt S. S., CEYLAN G., Emir F., Kurt H.

BMC Oral Health, cilt.26, sa.1, 2026 (SCI-Expanded, Scopus)

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 26 Sayı: 1
  • Basım Tarihi: 2026
  • Doi Numarası: 10.1186/s12903-026-08239-0
  • Dergi Adı: BMC Oral Health
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, CINAHL, EMBASE, MEDLINE, Directory of Open Access Journals, Natural Science Collection (ProQuest), Biological Science Database (ProQuest), Biomedical Reference Collection: Corporate Edition (EBSCO), Health Research Premium Collection (ProQuest)
  • Anahtar Kelimeler: 3D-printed PMMA, Denture base resin, Digital light processing (DLP), Photopolymer resin, Printing orientation
  • Sağlık Bilimleri Üniversitesi Adresli: Evet

Özet

Background: This study aimed to evaluate the impact of printing orientation on the mechanical and physical properties of three different 3D-printed PMMA denture base resins. The null hypothesis was that printing orientation would not significantly influence flexural strength, maximum force, and elastic modulus of these resins. Methods: Specimens were printed using DLP technology at 0°, 45°, and 90° orientations with a layer thickness of 100 μm. Three different resins (Asiga DentaBASE, Saremco DENTURETEC, and Armeara DENTURE) were tested. Maximum force, flexural strength and elastic modulus were measured using a universal testing machine in accordance with ISO 20795-1 standards. Statistical analyses were performed using the Kruskal-Wallis and Dunn’s tests, with significance set at p < 0.05. Results: Printing orientation significantly affected all mechanical properties (p < 0.05). At 0°, Armeara resin demonstrated the highest flexural strength, while Asiga resin exhibited superior elastic modulus at 45° and 90°. The 45° orientation generally resulted in lower values across most parameters. These findings rejected the null hypothesis, indicating that print orientation is a critical determinant of resin performance. Conclusion: Print orientation plays a significant role in determining the mechanical behaviour of 3D-printed PMMA resins. Different orientations should be strategically chosen depending on the mechanical requirements of the intended application. Among the resins, Armeara excelled in flexural strength at 0°, while Asiga performed best in stiffness at higher angles. Optimising print orientation and material selection can significantly enhance the mechanical properties and durability of 3D-printed PMMA denture bases, ultimately improving clinical outcomes and patient satisfaction.